Precision extrusion at the core of medical innovation

At Alleima, we advance medical device performance through specialized polyurethane (PU) extrusion technologies. Our core extrusion capabilities deliver precise, reliable coatings engineered for the stringent demands of minimally invasive procedures. With a focus on dimensional accuracy, safety, and proven biocompatibility, we provide guidewire solutions you can trust—enabling next-generation medical innovation.

Our expertise

We offer a comprehensive range of polymer coating solutions, including polyurethane (PU) and hydrophilic coatings, applied through state-of-the-art extrusion processes. These coatings form a protective layer or jacket around guidewires and other components, delivering:

  • Enhanced navigation through reduced friction and smoother surface finish
  • Improved safety by preventing damage to core wires during surgical procedures
  • Precise dimensional control, ensuring consistent coating thickness and concentricity
  • Material versatility, with coatings applicable to a wide range of alloy sizes and geometries
  • Our polyurethane coatings are available in multiple temperature ratings (155°C and 180°C) and are solderable, making them suitable for a variety of downstream applications. Hydrophilic coatings further improve device maneuverability in wet environments, critical for endoscopic and catheter-based interventions.

Typical applications

Alleima’s extrusion capabilities are trusted by innovators in a wide range of markets.

Click here to learn more about the markets we serve.

Other surface treatments

How can we further support you?

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Electroplating and electropolishing

Enhance corrosion resistance, conductivity, wear properties, and appearance. We provide barrel, rack, and reel-to-reel plating with a wide range of metals and thicknesses, tailored to industries like aerospace, medical, automotive, and luxury. Custom finishes and multilayer coatings available on request.

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Coatings

Alleima offers a wide range of polymer and PTFE coatings, including base insulation, top coats for enhanced lubricity, and bondable layers for coil assemblies. Coatings can be customized by color, thickness, and function—meeting NEMA MW1000 standards or tighter tolerances. Custom solutions available on request.

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Anodizing

Enhanced dielectric strength, improved wear resistance, and up to 30 color options. Our reel-to-reel anodizing process delivers consistent performance and visual precision for round and ribbon aluminum wire.

Ready to get started? Contact us today.