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Plated to perform

More than 200 years since its invention, electroplating remains a vital technique in manufacturing, enabling the properties of components to be enhanced from being coated with a thin layer of metal.

As products and components become increasingly sophisticated and miniaturised, the demands and challenges placed on component materials have escalated. Durability, biocompatibility, corrosion resistance, and conductivity are critical characteristics that can determine the success of connectors, watchparts, medical implants, and sensors. Electroplating enables these components to meet stringent industry requirements, supporting both functional and visual characteristics.

Alleima, a leader in advanced materials technology, has long been at the forefront of electroplating. Drawing on decades of expertise, the company continues to innovate and refine its processes, ensuring its electroplating solutions meet the evolving needs of its partners.

We apply single or multiple metallic coatings to enhance electrical performance, acid resistance, and visual appearance. Our capabilities include barrel and rack plating for components, as well as reel-to-reel plating for wire—ensuring precision and quality for every application..

Electro_Plating

With our ability to electroplate micro components, we can make state-of-the-art metallic coatings on tiny parts.

Why electroplating?

Simple in its concept, electroplating allows manufacturers to add a thin layer of metal to a component built from another material, enabling it to have:

  • Corrosion resistance
  • Special electrical characteristics
  • Wear resistance and hardness
  • Weldability
  • Visual aspects

Electroplating processes

Typical industries:
- Aerospace
- Automotive
- Connectors
- Luxury
- Medical

Metals:
See table below

Typical industries:
- Aerospace
- Automotive
- Connectors
- Industrial
- Luxury
- Medical

Metals:
See table below

Typical industries:
- Aerospace
- Automotive
- Electronics (fuse)
- Medical

Metals:
Gold, Tin, Silver, Nickel

Electroplating specifications

We offer a wide range of electroplating treatments and thickness options to meet your specific requirements. Below are the available metal finishes and thickness ranges for our barrel and rack plating processes.

Type of plating barrel/rack Range thickness (µm)
Black and grey ruthenium 0,02-1,5
Bronze white 1-10
Bronze Yellow 1-5
Cataphoresis 4-10
Copper 1-30
Gold  5N, 3N, 2N , 1N , 0,5 N 0,2- 5 
Gold for Stainless steel 0,05-0,5
Gold Cobalt 0,05-5
Nickel Chemical High hardness 1-80
Nickel Electrol 1-10
Palladium 0,2- 6
Palladium-Nickel 0,2- 6
Platinum 0,1-0.8
Pure Gold 1-10
Tin Bright 1-30
Tin Matte 1-30
Silver 0,5-10
Rhodium  0,02-0.5

When to electroplate wire or components?

  • Soft gold deposits are typically required for applications like ultrasonic wire bonding and static contact materials.
  • Hard gold deposits are more common in dynamic contact applications.
  • Nickel plating can be used as a diffusion barrier between the underlying base metal and gold plating layer when the modified surface is exposed to elevated temperatures.
  • Nickel as an outer surface layer is an effective surface lubricant as well as a corrosion enhancement layer.
  • Silver can be used to enhance the electrical properties of the wire and well as providing a more active surface for joining or other processes.
  • View video on Alleima YouTube

Download the PDF (PDF, 2.4 MB)

Other surface treatments

How can we further support you?

en närbild av en maskin

Coatings

Alleima offers a wide range of polymer and PTFE coatings, including base insulation, top coats for enhanced lubricity, and bondable layers for coil assemblies. Coatings can be customized by color, thickness, and function—meeting NEMA MW1000 standards or tighter tolerances. Custom solutions available on request.

ett rött och ett blått cylindriskt föremål

Anodizing

Enhanced dielectric strength, improved wear resistance, and up to 30 color options. Our reel-to-reel anodizing process delivers consistent performance and visual precision for round and ribbon aluminum wire.

en person i vit kostym och handskar arbetar på en bärbar dator

Core extrusion

Uniform polymer insulation applied with precision. Our continuous extrusion process ensures tight tolerances, electrical reliability, and clean compatibility for advanced medical and industrial wire solutions.

Ready to get started? Contact us today.